Plastics Capabilities

With unparalleled capabilities in thermoplastic processing, our highly skilled team provides customized solutions that draw on, and often combine, our unique capabilities.

Engineering Plastics. Enhancing Performance.

From concept to production, Mercury Plastics delivers innovative, high-quality thermoplastic solutions through a fully integrated, in-house workflow. Because all core processes are under one roof (development, extrusion, molding, overmolding, forming, fabrication, and electron beam cross-linking), clients gain a single, seamless path from idea to finished component.

Core Plastics Capabilities

Air core molding

Air-Core® Molding

Complex geometries and design possibilities beyond conventional blow molding.

Extrusion - One of North America’s largest custom profile and tubing extrusion operations.

Extrusion

Extensive expertise in custom profile, tubing, and co-extrusion.

Forming & fabrication

Forming & Fabrication

Precision-formed tubing for tight routing without fittings or joints.

Injection Overmolding

Seamless joints and end details without adhesives, clamps, or heat sealing.

PFAS-Free Manufacturing
Mercury Plastics offers PFAS-free manufacturing for extrusions and molded components, helping you meet performance goals while supporting sustainability.

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Collaboration From Concept to Completion

We thrive on working with our customers from the initial concept phase through to the end product. While we are more than happy to provide a quote when presented with a product print, Mercury Plastics truly excels in situations where we can sit down with a customer at the concept stage of a project and work together to come up with a solution by aligning the customer’s specific requirements with our capabilities.

Our engineers have decades of experience in all facets of thermoplastics and thermoplastic processing. We utilize a variety of tools to get the job done, including:

SolidWorks® modeling software

Autodesk® Moldflow® Adviser simulation software

Finite Element Analysis

3D Printers for rapid prototyping

A fully equipped machine shop

Trusted Quality Since 1965

Quality is a company-wide commitment. We take pride in our work because our clients’ success depends on it.

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ISO-Certified

Mercury Plastics’ Quality Management System is registered to ISO 9001:2015, reflecting a long-standing, company-wide dedication to consistent quality.

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Lean Manufacturing

Beyond routine inspections, we actively deploy Lean Manufacturing principles and advanced statistical tools to drive continuous process improvements.

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Quality Control

A highly trained team of quality engineers, technicians, and inspectors ensures all products and services meet precise customer requirements.

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Industry Compliance

We tailor our quality protocols to meet the unique specifications and regulations of your industry, ensuring full compliance and customer confidence.

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Get Started Wth Mercury Plastics

Discover how Mercury Plastics can help you improve product performance, reduce costs, and accelerate time-to-market.

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