An Industry Leader in Thermoplastic Solutions
From high-precision extrusion, molding & fabrication to advanced electron beam processing, we help clients create stronger, longer-lasting products.
Merflex PEX
Listing & Approvals
From concept to production, Mercury Plastics delivers innovative, high-quality thermoplastic solutions with the scale, precision, and expertise to meet your toughest challenges.
Core Capabilities
Air-Core® Molding
Complex geometries and design possibilities beyond conventional blow molding.
Extrusion
One of North America’s largest custom profile and tubing extrusion operations.
Forming & Fabrication
Precision-formed tubing for tight routing without fittings or joints.
Injection Overmolding
Seamless joins and end details without adhesives, clamps, or heat sealing.
A Proven Partner
in Electron Beam Processing
For over 25 years, Mercury Plastics has been at the forefront of electron beam (E-Beam) processing, helping manufacturers enhance material performance in a variety of products. We operate two of the largest electron beam accelerators in North America.
Applications
We provide unmatched technical expertise, excellent lead times, and an unparalleled level of service for applications including:
- Wire & Cable
- Heat Trace Cable Tubing
- Electrical Components
- Heat Shrink Products
- Gaskets & Molded Parts
- Film
- Polymer Pellets
Benefits
Electron beam processing improves a number of product characteristics, all while maintaining a clean, environmentally friendly approach.
- Tensile Strength
- Impact Strength
- Chemical Resistance
- Dimensional Stability
- Abrasion & Wear Resistance
- Enhanced Product Life
- Flame & Heat Resistance
- Bioburden Reduction
Innovative Engineering & Design
Our dedicated engineering team collaborates directly with clients to design, test, and manufacture solutions that solve unique challenges. Whether it’s prototyping a custom profile extrusion for a new appliance design or optimizing tubing for extreme environments, Mercury Plastics has a long history of turning bold ideas into proven products.
Click-Connex Connections
Merflex® PEX OT® Plumbing Tubing
Merflex® PEX OT® Oxygen Barrier Tubing
Merflex® PEX OT® Refrigerator Water Supply Line
About Us
Trusted Quality Since 1965
Quality is a company-wide commitment. We take pride in our work because our clients’ success depends on it.
ISO-Certified
Mercury Plastics’ Quality Management System is registered to ISO 9001:2015, reflecting a long-standing, company-wide dedication to consistent quality.
Lean Manufacturing
Beyond routine inspections, we actively deploy Lean Manufacturing principles and advanced statistical tools to drive continuous process improvements.
Quality Control
A highly trained team of quality engineers, technicians, and inspectors ensures all products and services meet precise customer requirements.
Industry Compliance
We tailor our quality protocols to meet the unique specifications and regulations of your industry, ensuring full compliance and customer confidence.
Testimonials
What Our Customers Are Saying
Get Started with Mercury Plastics
Discover how Mercury Plastics can help you improve product performance, reduce costs, and accelerate time-to-market.
