Innovation

From concept to production, Mercury Plastics’ engineering and design expertise helps transform ideas into proven solutions.

Combining Plastics Knowledge with Advanced Processes

Our dedicated engineering team collaborates directly with OEM professionals to design, test, and manufacture solutions that solve unique challenges. By combining deep plastics knowledge with advanced processes, we help accelerate product development, reduce risks, and deliver smarter, more reliable solutions across industries.

Our Approach to Thermoplastic Product Development & Design

Mercury Plastics backs innovation with decades of hands-on engineering experience in every facet of thermoplastics and thermoplastic processing. Our team combines practical know-how with advanced tools to bring ideas to life quickly and efficiently.

Collaborative Development

We work directly with product engineers, application engineers, and procurement teams to solve challenges and develop solutions from conception to completion—all tailored to your needs.

Prototyping and Testing

Rapid prototyping and validation allow us to refine designs, improve manufacturability, and ensure quality before scaling.

Advanced Tools and Capabilities

SolidWorks® modeling software
Autodesk® Moldflow® Adviser simulation software
Finite Element Analysis
3D printing for rapid prototyping
A fully equipped machine shop for development and refinement

The Mercury Plastics Advantage

Our company brings together a unique combination of capabilities that few can match:

Integrated Manufacturing Expertise

AirCore® blow molding, extrusion, forming and fabrication, and overmolding.

In-House Electron Beam Processing

Improved product strength, chemical resistance, and dimensional stability without chemical additives.

Proven Reliability

A history of helping clients improve performance and reduce field issues through proven system solutions.

Turning Ideas into Proven Products

Mercury Plastics has a long history of turning bold ideas into proven products. Years of dedication to solving client challenges have led to proprietary technologies that are now recognized across the industry.